How to choose conveyor belt types , it is enough to see these 5 points

What are the Different Types of Conveyor Belts?

There are many conveyor belt types out there, but what are conveyor belt types?

According to Carol Francois with WiseGeek:

“There are three different types of conveyor belts: the basic belt, snake sandwich belt and long belt. A basic belt conveyor consists of two or more pulleys that hold one continuous length of material. These types of belts can be motorized or require manual effort. As the belt moves forward, all the items on the belt are carried forward.

“A common installation sites for conveyor belts include packaging or parcel delivery services. This industry often requires a method of relocating materials from one place to another, quickly and with minimal human intervention. The belt is typically installed at waist height to improve the ergonomics for the staff that are interacting with the materials.

“The conveyor structure consists of a metal frame with rollers installed at various intervals along the length of the conveyor belt. The belt is typically a smooth, rubberized material that covers the rollers. As the belt moves over the rollers, the items placed on the belt are transferred with a reduced amount of friction, due to the use of multiple rollers. Basic belt conveyors also have curved sections to allow the belt to move product around corners.

“The snake sandwich conveyor consists of two separate conveyor belts that are set up parallel to each other and hold the product in place while moving along the belt. This type of belt is used to move items up steep inclines, up to 90 degrees. Created in 1979, the snake sandwich conveyor was designed as a simple, efficient method of moving rocks and other material out of a mine.

“The system was designed to make use of widely available hardware and used simple principles to ensure that it was easy to repair. Any type of mechanical system intended for deployment to mining operations must recognize the limited access to parts in remote areas. This system offers the ability to move a high volume of material at a consistent rate. Smooth surfaced belts allow the conveyor belts to be cleaned automatically with the use of belt scrapers and plows. The design is flexible enough to allow the materials redirected off the conveyor belt at any point through simple redirection.

“The long belt conveyor is a system of three drive units used to move materials over a long distance. The most important feature of this system is the ability of the rollers to handle both horizontal and vertical curves. The long belt conveyor system can reach up to 13.8 km (8.57 miles) in length. This conveyor belt types is often used in mining operations to transport materials to remote construction or building site locations, such as the bottom of a mining pit.”

Conveyor belt types: the different types and what they’re used for

Before the invention of conveyor belts, material handling involved incredible effort, time, and manpower. Today, conveyor belts are a crucial tool in the material handling industry and are most commonly used to transport bulk materials safely and efficiently.

Belt conveyor systems consist of two or more pulleys, also known as drums, with the belt on an endless loop. The drive pulley moves the belt while the idler pulley is unpowered and redirects the belt. Side guide rollers help protect the conveyor belt and prevent premature wear.

Companies that understand the different conveyor belt types can choose the safest and most efficient system for their needs. We list a few different types of conveyor belts below.

General Use Conveyor Belts

A common conveyor belt type is solid belts made from rubber or fabrics such as nylon, polyester, nitrile, or neoprene. The right conveyor belt type material depends on your use. For example, rubber conveyor belts are typically used in mining and milling industries, while grocery stores commonly use PVC belts.

Woven Metal Conveyor Belts

Interlinking chains or wiring make up woven metal belts to allow for airflow. This design is made for industries that require drying, cooling, and the heating of food, electronics, glass, and more. Conveyor belt manufacturers can build woven metal belts to the company’s specifications.

Plastic Interlocking Conveyor Belts

Plastic belts are a modular alternative to metal interlocking belts and are ideal for applications that require frequent cleaning and belt replacement. You’ll commonly see plastic belts in food handling, packing processes, or in the automotive industry.

Filter Belts

Industries that use filter belts include water treatment companies, breweries, and chemical factories. Filter belts are made of metal or synthetic fibres and drain excess liquid, filter out toxins, and allow particulates to pass through.

Hinged Belts

Hinged belts feature interlocking hinges that are capable of rotating around the pulley system while offering a flat, solid surface. Hinged conveyor belts are often used for small products and recycling applications.

Final thoughts

Whether you need a conveyor system to transport sensitive materials or one that can handle bulk-steel handling, conveyor belt manufacturers like Luff Industries can design and engineer a belt specific to your application.

Conveyor belt types used for Industrial Purposes

Introduction

Conveyor belts are an essential tool in the material handling sector. They are strips of continuous movement that are used to transport different materials from one place to another. It is mainly used to transport large quantities of material in a short time. Conveyor belts are also called belts conveyor.

Industrial conveyor belt systems.

Industrial conveyor belt systems consist of two or more pulleys. A continuous transport flow circuit of the conveyor belt revolves around the conveyor belt. To move the belt and the material to transport one or both pulleys, it must be fed.

These belts are usually made of rubber, PVC, urethane, neoprene, nylon, polyester, leather, etc. Industrial conveyor belts consist of several layers of material. Most of the material transfer belt consists of two layers. The lower layer is known as the body and gives it a linear strength and shape. The body consists of polyester, nylon and cotton. The top layer is called cover. Various rubber or plastic compounds are used to make the cover.

Conveyor belts used for industrial use:

Almost all manufacturers and suppliers rely heavily on labor before the appearance of industrial conveyor belts. Workforce safety and product quality are important issues when handling the product manually. In the current industry-driven scenarios, these pulleys and rotating belts are selected for product processing.

Today, sophisticated technology is used for industrial conveyor belts through simple conveyor belt systems. High quality belts are selected according to the specific application of the industry. For example, a simple metal belt cannot process stone, which can be a valuable or sensitive material. The material handling industry fully understands the types of conveyor belts. Depending on the application, we choose a conveyor belt system that is safer, less slow and more efficient than your requirements.

The most used industrial conveyor belts and their applications:

Solid and general-use belt:

This solid general purpose belt is commonly used in industry. It is made of rubber or fabric such as nylon, polyester, neoprene. The main use of the belt can be determined by the characteristics of the belt. When we consider the mining and milling industry, they generally use rubber belts for bulk processing of materials such as raw minerals and aggregates. In the grocery store, we use PVC conveyor belts, and at the airport, we use neoprene, polyester or rubber belts to handle your luggage.

Filter belt:

To discharge excess liquid or toxins, the water treatment industry generally uses these filter belts to allow particles to pass through the filters instead of being transported by the conveyor system.

Woven metal belt:

These belts are mainly used in industries that deal with cooling, drying and heating processes in sectors such as food manufacturing, electronics and glass manufacturing. These belts are made of connected chains or cables to facilitate air flow while transporting the product.

Hinged Belts:

In the industry of handling several small products for scrap and recycling, this hinge strap is mainly used. This belt is made of metal. The belt provides a flat and rigid surface that rotates around the pulley through an interlocking hinge. This belt is very solid and can be used strictly.

Plastic lock belt:

These are mainly used in the food packaging industry and the automobile sector. This belt is suitable for environments where you need to clean it regularly and replace the belt. This plastic belt is the perfect replacement for cloth and metal belts.

Conveyor belt types that are used in Industries:

The main types of conveyor belts used in the industry are:

Flat conveyor belt:

Many motorized pulleys are used to move a continuous flat belt consisting of synthetic and natural fibers such as polyester and nylon. This flat belt conveyor is the most commonly used and easily adjustable industrial conveyor system.

Modular conveyor belt:

This type of conveyor belt consists of individual and interwoven belts, usually of hard plastic.

Conveyor belt:

Together with the width of the belt, this belt type belt conveyor combines vertical studs.

Curved conveyor belt:

This type of conveyor belt transports the material around the bottom edge to make the most of the floor space available with its unique curved frame feature.

Inclined or decreasing conveyor belt:

Inclined or reduced conveyor belts are used when the material must be transported at a transport angle.

Importance of transporters in industrial automation.

Industrial automatic conveyors have a wide range of uses and uses, from manufacturing to packaging and supply.

These are the main reasons why conveyors are important in industrial automation systems.

Manual waste reduction:

In the material handling industry, there are certain tasks in the process that require the transport of heavy objects on the production line. During these operations, a lot of labor is used and wasted and there is no value in the production process. There is also the potential for life and death.

To increase production in a short time, it is necessary to introduce automatic transport systems in the material handling industry. This allows people to devote their time to important business development tasks without wasting unproductive tasks.

Guarantee flexibility:

Do not assume that the conveyor is inflexible and does not move. Modular conveyors are very flexible and are used for many tasks. It is also very easy to install.

Flexibility is key, so you can choose a modular transport system to customize the transport system according to your requirements and provide a better service.

Flexibility can still be achieved by installing a fixed transport system with the appropriate configuration and layout. This allows straight line flexibility, allowing this fixed transport system to transport materials from multiple production and storage locations to their final destination.

Improved Quality Control

The introduction of conveyors in industrial automation can eradicate scrap, which improves quality control. It also helps identify important problems with the product, such as defective parts and unnecessary metals. The automatic transport system allows you to configure the product for your next operation.

If you want to know how a belt conveyor works, please check here:

How Do Conveyor Belts Works?